Last Updated on July 16, 2023 by hassan abbas
If you’re just starting in the packaging industry, the sheer number of various types of boxes available can be overwhelming. It appears that they all have advantages and disadvantages; thus, how can you possibly filter through them all to find the ideal option for your products and business?
Though it may appear difficult at this time, it is not necessary to be so. If you choose the appropriate custom boxes supplier, one who understands boxes as well as what it’s like to be a new small business trying to get their products out there most efficiently and cost-effectively possible, you will be successful.
Therefore, we have created this guide to the many types of packaging boxes so that you may filter through the various possibilities and select the most appropriate one for your needs.
If you need design box personal use or corporate, the best types to select are below. They are made using eco-friendly material and will design to attract customers. More so will protect whatever is put into them.
Corrugated boxes are manufactured by folding corrugated paperboards together to create a lightweight yet durable box. The basic structure of corrugated paperboard comprises boards manufactured by sandwiching fluted or arched paper between two layers of linerboards made of heavy paper to provide a rigid framework.
Corrugated boxes have stronger bending rigidity and crushing resistance than most other packaging boxes as a result of this. Corrugated boards are classified into several categories based on the density of the arches or flutes and the thickness of the boards.
Double-wall and triple wall boxes, which are stronger and thicker than most other packaging boxes, are frequently constructed by combining multiple corrugated boards. This enables corrugated boxes to be utilized in the shipping business, where they are necessary to transport large cargo.
Corrugated boxes are utilized in retail and food packaging since they are lighter and less expensive. A single-walled corrugated board is used in pizza boxes, for example.
Corrugated boxes can be easily recycled unless they have been laminated with polymers, in which case they cannot be recycled. These boxes are frequently laminated with various types of paper, which allows for the printing of vibrant, full-color graphics on them.
Boxboard or Paperboard Cartons
Boxboard Paperboard is a thick paper-based substance with a grammage of more than 250 GSM used for packaging. Paperboard can be easily printed in vibrant colors, lined with different materials, and folded in elaborate patterns with relative ease.
As a result, paperboard cartons are suitable for retail packaging since they are visually appealing when displayed on store shelves. Corrugated boards are also made from paperboard, which is recycled material. This is accomplished through the use of a specialized variation known as containerboard.
Paperboard is widely utilized in various applications, including electrical packaging, toys and cosmetics packaging, pharmaceutical packaging, stationery packaging, cigarette and liquor packaging, and many more.
It is simple to print on boxboard packaging, and it is also possible to emboss them. Furthermore, laminating boxboard packaging is a simple process that provides additional strength and water-resistant qualities.
Unless they are laminated with plastic or printed with metalized ink, this packaging can be recycled with relative ease.
When it comes to food storage, aseptic cartons are multi-layered containers typically used for liquid foods. Most of the time, they are used to store liquids, soups, baby food, and even desserts.
Aseptic packaging not only extends the shelf life of products but also helps to maintain their nutritional value, color, and texture as well as their appearance. Aseptic packaging can also tolerate high temperatures and does not rust over time, which is a plus when it comes to acidic items.
Recycling them is quite complex because of the variety of materials used in aseptic cartons. In aseptic cartons, layers of polyethylene, paperboard, aluminum barrier, and further layers of plastic are sandwiched together. Heat or adhesives are used to join the layers together to form a finished product.
When it comes to retail packaging, folding cartons (also known as cardboard cartons or paperboard boxes) are among the most frequent types of boxes that you will encounter on the shelves. Consider a regular cereal box – here is an example of a folding carton.
Folding cartons are made from a single sheet of board and are folded in half. Paperboard, corrugated board, and fiberboard are all options. Depending on the application, a single sheet of paper is die-cut according to a template and then folded to form a box or a tray.
A fairly typical example of a folded carton is a pizza box made from a single corrugated sheet that has been folded to form the top, bottom, and sides.
The rigid box is the third sort of box that we will cover in this section. These boxes are made of a highly-condensed paperboard four times thicker than conventional paperboard. They are also available in a variety of sizes.
In contrast to many other types of boxes, Stiff boxes are entirely rigid and do not fold or collapse when empty. Although this makes them more durable, it makes them more expensive to store and ship because they will take up more room in storage and transportation.
Boxes with rigid walls are often used for high-end products that need to exude a luxurious impression while also providing additional security. Designer shoes, jewelry, and high-end gadgets are all examples of things that are often packaged in rigid boxes because their customers are paying a premium for their products—and the packing must represent this as well as possible!
In order to match your high-end product, rigid boxes are an excellent choice. It is vital to know that this high-end packing option will come at a higher cost due to the additional costs involved.
Cardboard boxes are industrially built boxes primarily used for packaging goods and commodities. They may be reused and recycled multiple times. Because the term cardboard does not refer to a specific substance, specialists rarely use it in the industrial world.
In this context, cardboard might refer to a variety of thick paper-like materials, such as RS 4 Box, corrugated fiberboard, or paperboard, among others. The term’s meaning might vary depending on the context, the contents, the construction, and the individual’s preference.
Moving away from the more traditional cardboard boxes, it is now appropriate to discuss plastic containers. Because cardboard tends to dominate the packaging industry, many individuals are unaware of the potential of using plastic.
On the other hand, plastic boxes can be a terrific alternative for a variety of businesses that want to showcase their products from the beginning while still being environmentally conscious.
Plastic is an excellent choice for its flexibility and weight because it is exceedingly easy (and inexpensive) to store and ship. Despite this fact, plastic boxes can be just as robust as cardboard, depending on the type of plastic box used.
People frequently believe that a plastic box must be unattractive and cannot be recycled; nevertheless, both ideas are incorrect.
A film or a coating can be applied to plastic to improve its appearance and give it a more high-end feel. It is simple and cost-effective to do so. Due to the fact that plastic can be recycled, not only will you feel good about the environmental impact of your packing, but you’ll also feel good about your wallet, thanks to the inexpensive cost of this packaging option.
While the packaging may appear to be inconsequential at first glance, it is incredibly vital for every type of enterprise. Because every firm offers a unique set of items and employs a unique set of shipping methods, it can be difficult for business owners to select the most appropriate packing based only on research.
Fortunately, the specialists at Papercarpenter can take all of these different considerations into account and assist you in selecting the most appropriate form of the box for all of your packing needs. Read more